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AMC Engines

AMC V8 engine (1954-)

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Parent Category: Engines Makes
Category: AMC Engines

AMC V8 engine

 1959 AMC V8 Engine

American Motors Corporation (AMC) produced a series of widely used V8 engines from the mid-1950s before being absorbed into Chrysler in 1987. Chrysler kept the AMC V8 in production until 1991 for the Jeep Grand Wagoneer.

GEN-1 Nash/Hudson/Rambler V8s (1956–1966)

This engine is routinely referred to as the Rambler V8 by older AMC enthusiasts. Evidencing a newer generation's familiarity with Chevrolet engine descriptions there are those who purpose to re-name the engine "GEN-1" AMC V8. One of the problems with adding a new name to the engine is it does little to describe the engine in order to gain familiarity, whereas 'Rambler V8' simultaneously points to those years when AMC was known by, and promoting themselves by using the name Rambler. It has been long entertained by automotive writers that there was a plan of merging Packard, Nash, Hudson, and Studebaker. In reality, AMC President, George W. Mason, negotiated a verbal agreement with Packard that the two companies would supply parts for each other when practical. With the industry wide acceptance of V8 engine designs after World War II, AMC started buying Packard V8s in 1954 for the 1955 Nash Ambassador and Hudson Hornet. These were supplied with Packard "Ultramatic" automatic transmissions - exclusively. Packard sent AMC some parts bids, but were rejected as too expensive. George W. Romney, AMC's new head decided against further relationships with Packard.

Romney ordered his engineering department to develop an in-house V8 as soon as possible. The engineering department hired David Potter, a former Kaiser Motors engineer, to help develop the engine. Potter had previously worked on a V8 design for Kaiser, and had the experience necessary to take the engine from drawing board to production in less than 18 months, an extraordinary engineering feat at the time—slide rules were the norm because there were no computers. (Kaiser at that time had recently purchased Willys-Overland and it may become proved that the availability of Potter was due to Kaiser selling their ownership of Continental Motor Company in order to do so, leaving Potter and other Continental employees in a lurch looking for new jobs) However, AMC's intention to have their Ambassador model keep pace with Cadillac charisma becomes very clear by comparing their 1956 V8 engine design to Cadillac's all new 1949-1953 V8 engine (1953 was when Cadillac changed their engine to have no integral bellhousing extension on the rear of the engine) Along with Studebaker's 'in house' V8 engine, which was nicknamed 'Caliper V8' by those in the know because it was a direct copy of Cadillac's design, AMC's 1956 Rambler V8 engine design shows a near identical architecture but incorporates a few Nash and Hudson design characteristics such as the 'Hudson X' style crankshaft gallery (the main bearing webbing forms an X shape bracing the crankshaft for added strength and durability) and Nash design rocker arms which they claimed to offer the best 'cold start oil delivery' to the valves.

All these engines share common external dimensions, light weight - about 600 lb (270 kg) - forged crankshaft and rods, as well as most other parts.The stroke for all GEN-1 V8 is 3.25 inches (82.6 millimetres). Engine displacement was a factor of the bore: the 250 cu in (4.1 L) has a 3.5-inch (88.9 mm) bore, 287 cu in (4.7 L) 3.75 in (95.3 mm), and the 327 cu in (5.4 L) a 4.0 in (101.6 mm) bore. The bore size is cast on the top of the block near the back of the right bank cylinder head. Like most V8 engine designs of the 1950s, the block features a deep skirt where the casting extends below the crankshaft centerline, forming a very rigid crankcase gallery. The oil system feeds a central gallery to the cam and crankshaft first from front to rear, and then dividing at the front to feed the two lifter galleries from front to rear and then from the rear of the two lifter galleries oil is then supplied up to the two rocker arm shafts which serve as galleries to lubricate the valve train; the fore and aft direction changes designed to eliminate stale oil areas which tend to form sludge deposits. Juxtaposed to the Rambler V8, the Chevrolet Small-Block engine feeds both lifter galleries and the central cam and crankshaft galleries simultaneously through a three way split from the rear, having oil proceed to the front of the engine, the lifter galleries feeding oil to the valve train through hollow pushrods.

250

American Motors' first V8 in-house engine, the 250, was used in American Motors Corporation automobiles from 1956 through 1961. It was a modern (for the time) OHV/pushrod engine design and made its debut in the Nash Ambassador and Hudson Hornet "Specials" of 1956. These cars had the top-of-the-line model trim, but were built on the shorter wheelbase (Statesman and Wasp) models (hence the "Special" name). The 250 used solid lifters and came in two- and four-barrel carburetor varieties (4V only in Nash/Hudson "Specials").

The 250 V8 was optional in the 1957 Rambler. All 1958-60 V8 Ramblers were called "Rebel" and designated as a different series. It is easy to confuse the 1957 Rambler V8 and the 1958-60 Rebel line with the special 1957 Rambler Rebel, a limited edition muscle car (see 327 below). In 1961, The Rambler Six was renamed the Rambler Classic to avoid model confusion in the Rambler line-up. A V8 engine then became an option in the Classic instead of a separate model.

287

In mid-model year 1963, AMC introduced a 287 cu in (4.7 L) V8. When the 250 was dropped in 1961, there was no V8 option for Rambler models other than the top of the line Ambassador, which was only available with the 327. Dealers complained, so the 287 was introduced as an option for the "mid-size" Rambler. Like the 327, it used hydraulic valve lifters. Only 2-barrel models were produced, there were no 4-barrel options from the factory for the 287 as this was the economy model V8. The 287 engine was produced through the 1966 model year.

327

The Nash/AMC 327 was similar to the 287, but displaced 327 cu in (5.4 L) due to the bore increase to 4.0 inches (102 mm). Unlike the 250, the 327 was available with hydraulic valve lifters. Contrary to some myths, the AMC V8 was not built by Chevrolet, whose own 327 V8 would later become better known. The AMC 327 was introduced five years before the Chevrolet 327 engine was manufactured.

The AMC 327 engine debuted in a special edition Rambler Rebel, of which 1,500 were made. They were an early American "muscle car". All Rebels had silver paint with a gold-anodized "spear" on each side. The 327 was not available in any other Rambler models in 1957 other than the Special Edition Rebel. The Rebel's engine differed from the 327s installed in the 1957 Nash Ambassador and Hudson Hornet models in that it used mechanical valve lifters and a higher compression ratio. Since both engines were rated at 255 hp (190 kW; 259 PS), it is probable that the Rebel's was underrated.

The legacy Nash Ambassador and Hudson Hornet "Special" models were dropped after 1957, replaced by standard "Rambler" wheelbase models with the 327 V8 instead of the 250 V8. When the big Nash and Hudson cars were dropped after 1957, they were replaced by the 1958 "Ambassador by Rambler"—a stretched Rebel (Rambler V8) with the 327 V8 instead of the 250 engine. The 327 was exclusive to the Ambassador line and could not be ordered in a Rebel or Classic through 1964. For 1965 and 1966, the 287 and 327 were both available in the Classic or Ambassador.

The 327, with two barrel carburetor only, was sold to Kaiser-Jeep from 1965 to 1967 for use in the Jeep Wagoneer SUV and Gladiator pick-up truck. Jeep named it the "Vigilante" V8. Kaiser-Jeep switched to the Buick 350 in 1967 after AMC discontinued the 327. The Buick V8 engine option continued through 1971 after which Jeeps returned to AMC V8 engines, American Motors having purchased Jeep from Kaiser in 1970.

There were low- and high-compression versions of the 327 starting in 1960. Prior to 1960 all 327s were high compression. All low compression models used a 2-barrel carburetor and all high-compression models received a 4-barrel carb. "Low" compression was 8.7:1, high 9.7:1, effected by cast combustion chamber volume.

The 327 was also offered as a marine engine as the "Fireball" by Gray Marine Motor Company.

Electronic fuel injection

The AMC 327 was to be the first commercial electronic fuel injected (EFI) Electrojector production engine. Press reports about the Bendix-developed system in December 1956 were followed in March 1957 by an AMC price bulletin offering the EFI option on the Rambler Rebel for US$395, but due to supplier difficulties, fuel-injected Rebels would only be available after June 15. Teething problems with the Electrojector unit meant that only a few engineering and press cars were built, estimated to be no more than six units. At least two pre-production Rebels with EFI, however, are known to have been built. One was sent to Daytona Beach, Florida for "Speed Week" (the forerunner of today's Daytona 500). It was the second fastest car on the beach, bested only by a 1957 Chevrolet Corvette with mechanical fuel injection, and only by a couple tenths of a second.

The EFI 327 was rated at 288 hp (215 kW; 292 PS) and the regular 4-barrel carbureted model at 255 hp (190 kW; 259 PS). The EFI system in the Rebel was a far more-advanced setup than the mechanical types then appearing on the market and the engines ran fine in warm weather, but suffered hard starting in cooler temperatures. All the EFI cars were reportedly converted to 4-barrel carb before being sold; none are known to have existed outside the engineering department at AMC.

The main problem was that early electronics were not fast enough for "on the fly" engine controls. This setup was utilised by Chrysler for the 1958 model year on its Dodge, Chrysler, Plymouth, and DeSoto carlines. It too failed, having the same problems.

Ironically, Bendix licensed patents based on their 1950s design (patent dated 1960) to Bosch, who perfected it as the basis for their D-Jetronic, et seq. injections system, first used in 1967.

GEN-2 AMC Short-Deck V8 (1966–1970)

The new-generation AMC V8 was first introduced in 1966. It is sometimes referred to as the "GEN-2" AMC V8. The first version was the completely new 290 cu in (4.8 L) "Typhoon" V8 introduced in a special mid-1966 model year "Rogue" hardtop. Available in 200 hp (149 kW; 203 PS) two-barrel carburetor version or producing 225 hp (168 kW; 228 PS) with a 4-barrel carburetor and high compression, the new engines utilized "thin-wall" casting technology and weighed only 540 pounds (245 kg).

All three engine sizes - 290 cu in (4.8 L), 343 cu in (5.6 L), and 390 cu in (6.4 L) - share the same basic block design—the different displacements are achieved through various bore and stroke combinations. All blocks share the same external measurements and thus can be swapped easily.

Bore center measurement was kept the same as the GEN-1 V8 at 4.75 in (120.7 mm) so that boring equipment could be reused. Other than that, this engine is vastly different from the GEN-1 model. The GEN-1 engine is physically the size of a big-block Ford or GM engine, and is sometimes called a "big-block". The GEN-2 is closer to the physical size of U.S. made small-block V8s except for the bore centers, which are the same as some big-block engines. There are no shared parts between the AMC GEN-1 and GEN-2/3 engines.

Contrary to a popular myth, the AMC V8 was not built by Ford or anyone else although it bears an uncanny resemblance to the later Buick V8 engines (400, 430, 455). It shares the same design employing a timing gear case that mounts both distributor and oil pump. It also shares the same oiling scheme employing a single passage to feed both cam and crank from the right lifter bank by tangentially intersecting the cam bore instead of two drilled passages, one from the cam to crank and another from the crank to the right lifter bank. Some electrical parts (starter and distributor) were shared with Fords, and some models used Motorcraft (Ford) carburetors, but the balance of the engine design is unique.

The GEN-2 AMC V8 was first introduced at 290 cu in (4.8 L) in 1966. It was used exclusively in the Rambler American model the first year. The 343 cu in (5.6 L) came out in 1967 and the AMX 390 cu in (6.4 L) arrived in mid-1968. These engine blocks were unchanged through the 1969 model year.

The head used during this time was the so-called rectangle port, named after its exhaust port shape. The 290 heads used smaller valves, 1.787 in (45.4 mm) intake and 1.406 in (35.7 mm) exhaust, in order to prevent problems with the small bore. The 343 and the AMX 390 used the same larger valve heads, 2.025 in (51.4 mm) intake and 1.625 in (41.3 mm) exhaust.

Indy 209

From 1976 to 1979, Jerry Grant "drove the most powerful car ever to appear in Indy car racing" - a turbocharged 209 cu in (3.4 L) stock 2-valve AMC GEN-2 block V8 engine producing 1,100 hp (820 kW; 1,115 PS) in his Eagle 74 chassis. The car was fast on the straightways, but the engine's weight made corners more difficult to handle.

290

The base 290 cu in (4.8 L) 290 produced 200 or 225 hp (149 or 168 kW) with a 2-barrel or 4-barrel carburetor, respectively. It was built from the mid-1966 model year through the 1969 model year. It has a 3.75 in (95.3 mm) bore and 3.28 in (83.3 mm) stroke. Only 623 cars were built in 1966 with the 290 engine. These engines were available in special Rambler American two-door Rogue models. The newly powered Rogue was available with either a 3-speed automatic or a floor mounted 4-speed manual transmission, and made the car "suitable for the Stoplight Grand Prix."

343

The 343 cu in (5.6 L) 343 has a 4.08 in (103.6 mm) bore and 3.28 in (83.3 mm) stroke. The basic 343/2V produced 235 hp (175 kW; 238 PS) and was built from 1967 through 1969. Output for the optional 4-barrel carburetor version was 290 hp (216 kW; 294 PS) and produced 365 pound force-feet (494.9 N·m) of torque (gross). This version had a 10.2:1 compression ratio.

AMX 390

In addition to the largest bore and stroke, the 390 cu in (6.4 L) AMX 390 motor also received heavier main bearing support webbing and a forged steel crankshaft and connecting rods. Forged cranks and rods were used for their known strength—there was inadequate time for testing cast parts for durability without delaying AMC's introduction schedule. Once forging dies were made it was not cost effective to test cast parts due to the relatively low number of engines produced. The use of these stronger components was also continued with the production of 401 engines. This is an advantage of these AMC engines when used in heavy-duty and high-performance applications because they have no problems with their rods breaking; unlike other domestic automakers' large displacement small block engines. The GEN-2 AMX 390 produced 315 hp (235 kW; 319 PS) and was built in 1968 and 1969. Bore is 4.165 in (105.8 mm) and the stroke is 3.68 in (93.5 mm). Maximum factory recommended overbore is only 0.020 in (0.508 mm), although they are commonly bored 0.030 in (0.8 mm). In 1970, AMC changed the head to the "dog-leg" exhaust port design.

GEN-3 AMC Tall-deck (1970–1991)

In 1970, all three blocks grew in deck height and gained a new head design. These changes made this the third generation of AMC V8, hence it is sometimes referred to as the GEN-3 AMC V8. The stroke and deck height on the 290 and 343 was increased by 0.16 in (4.06 mm) on both engines, becoming the 304 cu in (5.0 L) and 360 cu in (5.9 L), respectively. The 1970 AMX 390 remained at the same displacement by using a special rod and piston for this year only. It is believed that AMC kept the 390 this last year due to the reputation it had garnered in the two seater AMX, which was discontinued after 1970. In 1971 the 390 was also stroked by 0.16 in (4.06 mm) to become the 401 engine.

The other change in 1970 was the switch to the dog-leg heads. These heads flow 20% better on the exhaust side than the 1966-69 rectangle port heads and are thus the best for performance. There are two reasons for the flow increase: First, the area of the port is larger, due to the dog leg. Second, the shape of the port floor was changed from a concave to a convex curve. The concave floor tended to bend the exhaust flow upwards which caused turbulence when the flow was forced to go down into the exhaust manifolds. By switching to a convex floor the curvature of the flow starts in the head and proceeds much more smoothly into the exhaust manifold resulting in less turbulence and better flow.

The center two intake bolts on each head were relocated to prevent accidental mix-ups of GEN-2 and GEN-3 intakes. The intakes can be interchanged by slotting the bolt holes, but the added deck height of the GEN-3 engine means that sealing and port match will be compromised. GEN-3 intakes can be machined to fit GEN-2 engines by surface grinding the intake flanges (by a machine shop) and slotting the center holes.

There is a persistent myth about 1970-mid 1971 "319" or "291" AMC heads. These heads have the dog-leg exhaust ports and 50-52 cc combustion chambers. They are commonly identified by the first three (319) or last three (291 for the 360-401 heads; 304 used a different casting) digits of the casting number. There was a U.S. auto industry-wide shift to lower compression ratios in mid 1971, so AMC increased combustion chamber size to 58-59 cc. The first three digits of the casting number on the large chamber heads are 321, 322, or 323 depending on year. The only difference between small and large chamber GEN-3 heads is the combustion chamber size. The early heads are not "the best" AMC heads as many have come to believe. They will raise compression on a later engine with no other changes, but if building an engine get the proper pistons for the desired ratio. There is no reason to search out these relatively hard to find, and more expensive when found, heads for performance.

304

The 304 had a displacement of 303.92 CID (4,980.3 cc) which produced 210 hp (157 kW; 213 PS) in 1970-71 and was built starting in 1970. Later models produced less power from the factory, going down yearly. 1972-78 models were rated at 150 hp (112 kW; 152 PS). It was rated at 130.5 hp (97 kW; 132 PS) in 1979, the last year it was installed in passenger cars, and 125 hp (93 kW; 127 PS) in 1980-81, the last years it was used in Jeep vehicles.

360

The AMC 360 had a displacement of 359.80 CID (5,896.1  cc). The 2-barrel produced 235 hp (175 kW; 238 PS) to 245 hp (183 kW; 248 PS) in 1970 to early 1971 while the 4-barrel produced 285 hp (213 kW; 289 PS) to 295 hp (220 kW; 299 PS), 175 hp (130 kW; 177 PS) to 220 hp (164 kW; 223 PS) from mid-1971 to 1975, 140 hp (104 kW; 142 PS) to 180 hp (134 kW; 182 PS) in 1976, 129 hp (96 kW; 131 PS) in 1977, and 160 hp (119 kW; 162 PS) from 1978 to 1991.

This engine was used exclusively in Jeep J-series Trucks 1970-1987, Wagoneer (SJ) models from 1972 to 1984, Cherokee (SJ) from 1974 to 1983, as well as in the full-sized Grand Wagoneer from 1984 to 1991 - becoming the last carbureted engine used in an American-built vehicle. The 360 V8 was also installed in the Bricklin SV-1 sports car for 1974 model year.

The 360 was the last AMC V8 to be manufactured. It continued to be produced after Chrysler bought American Motors in 1987 as the standard engine in the Jeep Grand Wagoneer through 1991, with the only modification being the "360" casting replaced with "5.9L" on the side of the block by Chrysler for the 1991 model year only.

390

The AMC 390 6,384 cc (6.4 L) V8 engine produced 325 hp (242 kW; 330 PS) in all except the Rebel Machine. This muscle car engine was rated at 340 hp (254 kW; 345 PS) due to a different intake. Production only lasted one year (1970) before it was stroked to become the 401 cu in (6.6 L). Like its GEN-2 cousin, the maximum factory recommended overbore is only 0.020 in (0.508 mm), though they are commonly bored 0.030 in (0.762 mm).

401

The 401 had a displacement of 401.11 CID (6,572.9 cc) which produced 330 hp (246 kW; 335 PS) gross in 1971 and 255 hp (190 kW; 259 PS) net from 1972 to 1975. In 1976 it was rated at 215 hp (160 kW; 218 PS). Like the 390, the 401's crankshaft and connecting rods are forged steel. Like the 390, factory recommended overbore is only 0.020 in (0.508 mm), but commonly bored by 0.030 in (0.762 mm). It was last produced in 1979. Their combination of rarity, toughness, and excellent power output means that 401 engines are highly sought after.

The 401 was available in the Javelin, Matador, and Ambassador car lines and in Jeeps from its introduction in 1971 through 1974. In 1975 and 1976, emission controls, insurance rates, and high gasoline prices meant the 401 was available on the large Matador model, and then only for police department orders. Buyers of full-sized Jeeps (Wagoneer, Cherokee, J-10 and J-20) could order a 401 until 1979. This engine was also supplied to International Harvester for use as an optional engine in International's Light Line pickup trucks and Travelalls from late 1973 through 1974.

"Service replacement" blocks

There was also a "Service Replacement" block made as a modified GEN-3 design. This is a 401 casting (same casting number) without the displacement cast into the side and with a 360 bore and thicker deck. In theory this single block could be built as any 343-401 GEN-2 or GEN-3 engine. A dealer could stock one or two blocks to use for warranty replacement.

The main bearing web area was thicker in the 390, 401 and SR blocks, thick enough that two additional bearing cap bolt holes could be drilled and tapped for an aftermarket four bolt main cap, providing a stronger bottom end. AMC never built a factory four bolt main block, they sold aftermarket four bolt main caps through their Group 19 performance parts program.

The SR block also sold as a heavy duty racing block, which is speculated to be the real reason it was produced in the first place. It appeared in 1970 in time for the 1971 Trans-Am racing season, and was used in the factory Trans-Am backed cars prepared by TRACO for Penske Racing, with Mark Donohue the primary driver. Since it was a standard factory part it did not have to be homologated under T/A rules, and was not used in the 2501 "Mark Donohue" Javelins built to homologate the "duck tail" spoiler. Those received standard 360 or 390 engines, buyers choice. The only thing special about the Donohue Javelins were the spoiler and "Mark Donohue" signature decals. That makes it an easy model to clone, and makes it difficult for automobile collectors to identify original vehicles.

AMC V8 engine summary

 
 
AMC V8 hp/torque, compression & bore/stroke by year
Note: from 1972 and up the hp/torque figures are net rating
Year Model Power
hp (kW)
Torque
lb·ft (N·m)
Comp.
ratio
Bore
in (mm)
Stroke
in (mm)
1966 287-2B 198 (148) @ 4700 280 @ 2600 8.7:1 3.75 3.250
327-2B 250 (186) @ 4700 340 @ 2600 8.7:1 4.000 3.250
327-4B 270 (201) @ 4700 360 @ 2600 9.7:1 4.000 3.250
1967 290-2B 200 (149) @ 4700 285 (386) @ 2800 8.7:1 3.75 (95.3) 3.28 (83.3)
290-4B 225 (168) @ 4800 300 (406) @ 3200 10.0:1 3.75 (95.3) 3.28 (83.3)
343-2B 235 (175) @ 4400 345 (467) @ 2600 8.7:1 4.08 (103.6) 3.28 (83.3)
343-4B 280 (209) @ 4800 365 (494) @ 3000 10.2:1 4.08 (103.6) 3.28 (83.3)
1968 290-2B 200 (149) @ 4600 285 (386) @ 2800 9.0:1 3.75 (95.3) 3.28 (83.3)
290-4B 225 (168) @ 4700 300 (406) @ 3200 10.0:1 3.75 (95.3) 3.28 (83.3)
343-2B 235 (175) @ 4400 345 (467) @ 2600 9.0:1 4.08 (103.6) 3.28 (83.3)
343-4B 280 (209) @ 4800 365 (494) @ 3000 10.2:1 4.08 (103.6) 3.28 (83.3)
390-4B 315 (235) @ 4600 425 (576) @ 3200 10.2:1 4.165 (105.8) 3.574 (90.8)
1969 290-2B 200 (149) @ 4600 285 (386) @ 2800 9.0:1 3.75 (95.3) 3.28 (83.3)
290-4B 225 (168) @ 4700 300 (406) @ 3200 10.0:1 3.75 (95.3) 3.28 (83.3)
343-2B 235 (175) @ 4400 345 (467) @ 2600 9.0:1 4.08 (103.6) 3.28 (83.3)
343-4B 280 (209) @ 4800 365 (494) @ 3000 10.2:1 4.08 (103.6) 3.28 (83.3)
390-4B 315 (235) @ 4600 425 (576) @ 3200 10.2:1 4.165 (105.8) 3.574 (90.8)
390-4B (SS/AMX) 340 (254) @ 4800 430 (583) @ 3400 12.2:1 4.165 (105.8) 3.574 (90.8)
1970 304-2B 210 (157) @ 4400 305 (413) @ 2800 9.0:1 3.75 (95.3) 3.44 (87.4)
360-2B 245 (183) @ 4400 365 (494) @ 2600 8.5:1 4.08 (103.6) 3.44 (87.4)
360-4B (Early) 290 (216) @ 4800 390 (528) @ 3000 10.2:1 4.08 (103.6) 3.44 (87.4)
360-4B (Late) 295 (220) @ 4800 395 (535) @ 3000 10.5:1 4.08 (103.6) 3.44 (87.4)
390-4B 325 (250) @ 5000 420 (569) @ 3200 10.2:1 4.165 (105.8) 3.574 (90.8)
390-4B (Machine) 340 (254) @ 5000 427 (579) @ 3600 10.2:1 4.165 (105.8) 3.574 (90.8)
1971 304-2B 210 (157) @ 4400 300 (406) @ 2600 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 245 (183) @ 4400 365 (494) @ 2600 8.5:1 4.08 (103.6) 3.44 (87.4)
360-4B (Early) 295 (220) @ 4800 395 (535) @ 3000 10.5:1 4.08 (103.6) 3.44 (87.4)
360-4B (Late) 285 (213) @ 4800 385 (522) @ 3000 9.5:1 4.08 (103.6) 3.44 (87.4)
401-4B (Early) 335 (250) @ 5000 435 (589) @ 3400 10.2:1 4.165 (105.8) 3.68 (93.5)
401-4B (Late) 330 (246) @ 5000 430 (583) @ 3400 9.5:1 4.165 (105.8) 3.68 (93.5)
1972 304-2B 150 (112) @ 4200 245 (332) @ 2500 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 170 (127) @ 4000 285 (386) @ 2400 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 195 (145) @ 4400 295 (400) @ 2900 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B (Dual Ex) 220 (164) @ 4400 315 (427) @ 3100 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 235 (175) @ 4600   8.25:1 4.165 (105.8) 3.68 (93.5)
401-4B (Dual Ex) 255 (190) @ 4600 345 (467) @ 3300 8.25:1 4.165 (105.8) 3.68 (93.5)
1973 304-2B 150 (112) @ 4200 245 (332) @ 2500 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 170 (127) @ 4000 285 (386) @ 2400 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 195 (145) @ 4400 295 (400) @ 2900 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B (Dual Ex) 220 (164) @ 4400 315 (427) @ 3100 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 235 (175) @ 4600   8.25:1 4.165 (105.8) 3.68 (93.5)
401-4B (Dual Ex) 255 (190) @ 4600 345 (467) @ 3300 8.25:1 4.165 (105.8) 3.68 (93.5)
1974 304-2B 150 (112) @ 4200 245 (332) @ 2500 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 170 (127) @ 4000 285 (386) @ 2400 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 195 (145) @ 4400 295 (400) @ 2900 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B (Dual Ex) 220 (164) @ 4400 315 (427) @ 3100 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 235 (175) @ 4600   8.25:1 4.165 (105.8) 3.68 (93.5)
401-4B (Dual Ex) 255 (190) @ 4600 345 (467) @ 3300 8.25:1 4.165 (105.8) 3.68 (93.5)
1975 304-2B 150 (112) @ 4200 245 (332) @ 2500 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 175 (130) @ 4000 285 (386) @ 2400 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 195 (145) @ 4400 295 (400) @ 2900 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B (Dual Ex) 220 (164) @ 4400 315 (427) @ 3100 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 255 (190) @ 4600 345 (467) @ 3300 8.25:1 4.165 (105.8) 3.68 (93.5)
1976 304-2B 120 (89) @ 3200 220 (298) @ 2200 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 140 (104) @ 4000 260 (352) @ 2400 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 180 (134) @ 4400 280 (379) @ 2800 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 215 (160) @ 4200 320 (433) @ 2800 8.25:1 4.165 (105.8) 3.68 (93.5)
1977 304-2B 121 (90) @ 3450 219 (296) @ 2000 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 129 (96) @ 3700 245 (332) @ 1600 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B 170(172PS) @ 3500 280 @ 2800 8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B 195(198PS) @ 3500 305 @ 2800 8.25:1 4.165 (105.8) 3.68 (93.5)
1978 304-2B 130 (97) @ 3200 238 (322) @ 2000 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 140 (104) @ 3350 278 (376) @ 2000 8.25:1 4.08 (103.6) 3.44 (87.4)
360-4B     8.25:1 4.08 (103.6) 3.44 (87.4)
401-4B     8.25:1 4.165 (105.8) 3.68 (93.5)
1979 304-2B 125 (93) @ 3200 220 (298) @ 2400 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B 245 (182) @ 4400 365 (494) @ 2600 8.5:1 4.08 (103.6) 3.44 (87.4)
360-4B       4.08 (103.6) 3.44 (87.4)
401-4B       4.165 (105.8) 3.68 (93.5)
1980 304-2B 125 (93) @ 3200 220 (298) @ 2400 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B       4.08 (103.6) 3.44 (87.4)
360-4B       4.08 (103.6) 3.44 (87.4)
1981 304-2B 125 (93) @ 3200 220 (298) @ 2400 8.4:1 3.75 (95.3) 3.44 (87.4)
360-2B       4.08 (103.6) 3.44 (87.4)
360-4B       4.08 (103.6) 3.44 (87.4)
1982 360-2B       4.08 (103.6) 3.44 (87.4)
360-4B       4.08 (103.6) 3.44 (87.4)
1991 360-2B       4.08 (103.6) 3.44 (87.4)
360-4B       4.08 (103.6) 3.44 (87.4)

 1963-AMC-Rambler V-8

The 1963 AMC Rambler V-8 car

AMC straight-6 engine (1952-)

Details
Parent Category: Engines Makes
Category: AMC Engines

AMC straight-6 engine

AMC straight-6 engine

American Motors' first straight-six engine was the 195.6 cu in (3.2 L). It was produced from 1952 through 1965 in both overhead valve (OHV) and flathead (L-head) side-valve versions.

Sometimes referred to as the 196 engine, this engine was originally designed by Nash and introduced in the 1941 Nash Ambassador 600 model. It featured only four main bearings, unlike the 7-main-bearing 234 flathead engine it replaced. It was a flathead design displacing 172.6 cu in (2.8 L). It was later enlarged to 184 cu in (3.0 L), and finally to 195.6 cu in (3.2 L). It was redesigned as an OHV engine in 1956. The flathead version was discontinued for 1956–1957, but reemerged in 1958 as the economy engine for the "new" Rambler American. When the engine was changed to an OHV configuration the water pump was moved from the left side of the engine (driven by a shaft extending from the back of the generator) to the front above the timing chain. When the flathead model was reintroduced it also received the new water pump. Equipped with such high quality parts as forged crankshafts and connecting rods, these engines earned a reputation for remarkable durability. The flathead, however, was prone to the typical flathead problem of overheating under sustained heavy load. This was from the hot exhaust traveling through the cylinder block to the exhaust manifold.

American Motors introduced a die-cast aluminum block version of the OHV 195.6 cu in (3.2 L) engine in 1961. It was produced through 1964. This engine used cast-iron cylinder liners and a cast-iron head. The cylinder heads for the two types of block (aluminum and cast iron) are of similar design, but are not interchangeable. The cylinder head for the aluminum block is roughly 1/8" wider than that for the cast iron block and uses a slightly different head bolt pattern.

The 196 OHV requires more periodic maintenance than newer-model engines. The head bolts must be re-torqued (retightening process) regularly. Factory service manuals recommend that head bolt torque be checked every 4,000 mi (6,400 km) and to re-torque them every 8,000 mi (13,000 km). With modern head gaskets this service interval can be extended to re-torque the bolts every 12,000 mi (19,000 km), or every other year. The cause of the headbolts loosening over time is believed to be thermal expansion and contraction of the head due to the rather heavy design. The head expands and contracts by as much as 0.020" in height during normal operation, this loosens the bolts over time and eventually will cause the seal between head and block to fail. This maintenance is also imperative to prevent the engine from overheating (the first sign of a blown head gasket) and warping or cracking the head. The cast-iron liners in the aluminum block version can also shift if the head bolts are not properly torqued and the engine is allowed to overheat. Good replacement heads and aluminum blocks for these engines are now difficult to find.

The modern era I-6

The company designed an entirely new six-cylinder with a short stroke and seven main bearing crankshaft for 1964. This design was produced in various forms through 2006. The 232 cu in (3.8 L) "Torque Command" inline six was AMC's first modern six-cylinder engine.

To commemorate the engine's May 1964 introduction, 2,520 "Typhoon" cars were made on the Rambler Classic hardtop body. Each featured the 145 hp (108 kW; 147 PS) 8.5:1 compression ratio engine, Solar Yellow body paint, a Classic Black roof, and a distinctive "Typhoon" script in place of the usual "Classic" name. All other AMC options (except engine options) were available.

The new engine replaced the Nash 195.6 cu in (3.2 L) OHV I6 in the Classic and Ambassador for the 1965 model year (this was also the first use of a six in the Ambassador since 1956).

In 1966, a 199 cu in (3.3 L) version finally replaced the aging 195.6 cu in (3.2 L) OHV and L-head engines. Road tests by Consumer Reports described the new powerplant as "a very smooth and quiet engine, which should give good performance."

Both the 199 and 232 featured a 3.75 in (95 mm) bore, and either a 3.0 in (76 mm) or 3.5 in (89 mm) stroke. The 199 was discontinued in 1970; the 232 was offered alongside the 258 cu in (4.2 L) (made by using a 3.895 in (98.9 mm) stroke crankshaft and slightly taller block) during the 1970s, but was discontinued in 1979. Increasingly stringent emission control regulations continued to decrease the engine's power output, making the smaller version inadequate as increasingly stringent safety regulations also made vehicles heavier.

199

The 199 cu in (3.3 L) (198.8 cuin / 3,258 cc) 199 was produced from 1965 to 1970.

Applications:

  • Rambler Classic (1965–66, fleet cars only)
  • Rambler American/AMC Rambler (1965–69)
  • AMC Hornet (1970)
  • AMC Gremlin (1970)
  • VAM Rambler American (mid 1965–1969) U.S. equivalent - AMC Rambler American and AMC Rambler sedans.
  • VAM Camioneta Rambler American (mid 1965-1967) U.S. equivalent - AMC Rambler American wagon.

232

The 232 cu in (3.8 L) (231.9 cu in / 3,801 cc) 232 was produced from 1964 to 1979. The 232 was the base six-cylinder engine on many models through 1979, and even towards the end of its usage was considered reasonably modern in design.

After its midyear 1964 introduction in the "Typhoon" two-door hardtop as part of the mid-sized Rambler Classic line, the 232 engine was adapted to fit into the smaller 1965 Rambler American by using a special short water pump, an adaptive piece also used in the 1971–1975 Jeep CJ-5. Air conditioning was available only with the older 196 engine in the American, because there wasn't space for it with the longer 232.

Through the 1970 model year, the 232 shared a deck height with the 199 cu in (3.3 L) engines. Starting in 1971, AMC raised the deck height to produce the 258, and the 232 adopted the 199's longer connecting rods and shared deck height with the 258. Bore and stroke remained the same.

In 1972, the bell housing bolt pattern changed to match the larger version used on the V8 engines.

Changes for the 1976 model year included fuel economy improvements that also reduced emissions and reduced warmup time. This was accomplished by reshaped carburetor air passages that pushed the fuel efficiency of a 232-equipped AMC Gremlin to 30 mpg-US (7.8 L/100 km; 36 mpg-imp) as tested by the United States Environmental Protection Agency, compared to 24 mpg-US (9.8 L/100 km; 29 mpg-imp) in 1975.

Applications:

  • Rambler Classic (1964–1966)
  • Rambler American/AMC Rambler (1964–1969)
  • Rambler/AMC Marlin (1965–1967)
  • Rambler/AMC Ambassador (1965–1970)
  • Rambler/AMC Rebel (1967–70)
  • AMC Javelin (1968–74)
  • AMC Hornet (1970–77)
  • AMC Gremlin (1970–78)
  • AMC Matador (1971–74)
  • AMC Pacer (1975–79)
  • AMC Concord (1978–79)
  • AMC Spirit (1979)
  • Jeep CJ (1972–79)
  • Jeep Cherokee (1974–79)
  • Jeep Wagoneer (1965–1971)
  • Jeep J-Series (1965–1970)
  • Jeep Commando (1972–1973) (1976 in Spain)
  • International Harvester Scout (1969–1971)
  • International Harvester Light Line pickups/Travelall (1968–71)
  • VAM Rambler American Hardtop (1965) U.S. equivalent AMC Rambler American 440H hardtop
  • VAM Rambler American Rally (1969-1971) U.S. equivalent 1969 AMC Rambler Rogue sedan instead of hardtop and 1970-1971 Hornet X
  • VAM Rambler American (1968-1972) U.S. equivalent AMC Rambler American sedans and AMC Hornet sedans
  • VAM Camioneta Rambler American (1968-1972) U.S. equivalent AMC Rambler American wagon and AMC Hornet Sportabout
  • VAM Rambler Classic 660 (1965) U.S. equivalent AMC Rambler Classic
  • VAM Rambler Classic 770 (1966-1969) U.S. equivalent 1966 AMC Rambler Classic sedans plus AMC Rebel four door sedan
  • VAM Rambler Classic SST (1967-1969) U.S. equivalent AMC Rebel hardtop
  • VAM Javelin (1968-1969) U.S. equivalent AMC Javelin
  • VAM Gremlin (1974-1976) U.S. equivalent AMC Gremlin

252

The 252 cu in (4.1 L) engine was produced by AMC's Mexican subsidiary Vehiculos Automotores Mexicanos (VAM) beginning in 1969 and was dropped after 1972, replaced with AMC's 258 for the 1973 model year onward. This was similar to a 232 in stroke with a larger 3.91 in (99 mm) bore, for an actual displacement of 252.15 cu in (4,132.0 cc).

Output for 1972 Rambler American Rally model (gross):

  • Horsepower 170 hp (127 kW; 172 PS) @ 4600 rpm
  • Torque 240 lb·ft (330 N·m) @ 2300 rpm

Engine dimensions:

  • Compression ratio 9.5:1
  • Intake valve diameter 2.020 in (51.3 mm)
  • Exhaust valve diameter 1.6755 in (42.56 mm)
  • Pushrod length 5.875 in (149.2 mm)
  • Deck height 9.424 in (239.4 mm)
  • Bore 3.910 in (99.3 mm)
  • Stroke 3.50 in (89 mm)

Applications:

  • VAM Javelin (1969-1970) U.S. equivalent - AMC Javelin
  • VAM Rambler Classic SST (1969-1971) U.S. equivalent - AMC Rebel hardtop and AMC Matador hardtop
  • VAM Rambler Classic 770 (1970) U.S. equivalent - AMC Rebel sedan
  • VAM Rambler Classic DPL (1971) U.S. equivalent - AMC Matador sedan
  • VAM Rambler American Rally (1972) U.S. equivalent - AMC Hornet Rallye X

258

The 258 cu in (4.2 L) was produced from 1971 to 1990. It featured an undersquare 3.75 in (95 mm) bore and 3.895 in (98.9 mm) stroke; it was otherwise similar to the 199 and 232. This engine is considered reliable, inexpensive, and torquey. Later 258 models (starting with the 1980 model year for California AMC Concords and Spirits, 1981 for California Jeeps, California Eagles, and 49-state Concord and Spirits, as well as in 1982 for 49-state Eagles and all other applications) are equipped with AMC Computerized Engine Control (CEC) system. For 1981, as part of a weight reduction program (aluminum intake manifold, plastic rocker arm cover), the crankshaft was changed from a twelve counterweight design to four, saving approximately 20 pounds. This engine also found some use in farm/industrial applications such as the International Harvester 4000 swather.

Applications:

  • AMC Hornet/Concord/Eagle (1971–1988)
  • AMC Pacer (1975–1980)
  • AMC Matador (1971–1978)
  • AMC Gremlin and Spirit (1971–1983)
  • International Harvester Scout and Light Line trucks (1972–1980)
  • Jeep CJ (1972–1986)
  • Jeep Cherokee and Wagoneer (1972–1986)
  • Jeep J-Series (1971–1988)
  • Jeep Wrangler (1987–1990)
  • Jeep Commando (1972–1973)
  • VAM Rambler American (1973–1974) U.S. equivalent - AMC Hornet sedans
  • VAM Rambler American Rally (1973–1974) U.S. equivalent - AMC Hornet X sedan instead of hatchback.
  • VAM Camioneta Rambler American (1973-1974) U.S. equivalent - AMC Hornet Sportabout
  • VAM American (1975–1983) U.S. equivalent - AMC Hornet sedan base model and AMC Concord sedan base model.
  • VAM American Rally (1975) U.S. equivalent - AMC Hornet X sedan instead of hatchback.
  • VAM Camioneta American (1975-1983) U.S. equivalent - AMC Hornet Sportabout and Concord base model wagon.
  • VAM American ECD (1975–1979) U.S. equivalent - AMC Hornet DL two and four door sedans and AMC Concord DL/Limited four door sedan.
  • VAM Gremlin X (1976–1982) U.S. equivalent - AMC Gremlin X and AMC Spirit sedan X model equivalent.
  • VAM Gremlin (1977–1983) U.S. equivalent - AMC Gremlin and AMC Spirit sedan base model.

282

The 282 cu in (4.6 L) engine was produced by AMC's Mexican subsidiary Vehiculos Automotores Mexicanos (VAM) beginning in 1971 through 1986. This was similar to a 258 in stroke, cast with a larger 3.917 in (99.5 mm) bore, 0.16" larger than the 258, giving 281.7 cu in (4,616 cc).

Output for 1971-73 models (gross):

  • Horsepower 200 hp (149 kW; 203 PS) @ 4400 rpm
  • Torque 280 lb·ft (380 N·m) @ 2200 rpm
  • Compression ratio 9.5:1

Output for 1974 models (gross):

  • Horsepower 200 hp (149 kW; 203 PS) @ 4400 rpm
  • Torque 280 lb·ft (380 N·m) @ 2200 rpm
  • Compression ratio 8.5:1

Output for 1975-76 models (gross):

  • Horsepower 200 hp (149 kW; 203 PS) @ 4400 rpm
  • Torque 280 lb·ft (380 N·m) @ 2200 rpm
  • Compression ratio 7.7:1

Output for 1977-78 models (gross):

  • Horsepower 200 hp (149 kW; 203 PS) @ 4400 rpm
  • Torque 280 lb·ft (380 N·m) @ 2200 rpm
  • Compression ratio 8:1

Output for 1979-81 Standard models (net):

  • Horsepower 132 hp (98 kW; 134 PS) @ 3800 rpm
  • Torque 216 lb·ft (293 N·m) @ 2200 rpm
  • Compression ratio 8:1

Output for 1979 American 06/S and 1980-81 Rally GT models (net):

  • Horsepower 172 hp (128 kW; 174 PS) @ 4200 rpm
  • Torque 225 lb·ft (305 N·m) @ 2600 rpm
  • Compression ratio 8.5:1

Output for 1982-83 models (net):

  • Horsepower 129 hp (96 kW; 131 PS) @ 4000 rpm
  • Torque 218 lb·ft (296 N·m) @ 1800 rpm
  • Compression ratio 8.5:1

Engine dimensions:

  • Intake valve diameter 2.020 in (51.3 mm)
  • Exhaust valve diameter 1.6755 in (42.56 mm)
  • Pushrod length 5.875 in (149.2 mm)
  • Deck height 9.424 in (239.4 mm)
  • Bore 3.917 in (99.5 mm)
  • Stroke 3.895 in (98.9 mm)

Applications:

  • VAM Javelin (1971-1973) U.S. equivalent - AMC Javelin
  • VAM Classic DPL (1972-1976) U.S. equivalent - AMC Matador Sedan
  • VAM Classic Brougham (1972, 1974-1976) U.S. equivalent - 1972 AMC Matador hardtop and AMC Matador Brougham coupe
  • VAM Classic AMX (1974-1976) U.S. equivalent - AMC Matador X coupe
  • VAM Pacer (1976-1979) U.S. equivalent - AMC Pacer coupe
  • VAM Pacer X (1979) U.S. equivalent - AMC Pacer X coupe
  • VAM American Rally (1976-1977) U.S. equivalent - AMC Hornet X sedan instead of hatchback
  • VAM American Rally AMX (1978-1979) U.S. equivalent - AMC Concord AMX hatchback
  • VAM American GFS (1977-1982) U.S. equivalent - AMC Hornet DL two-door sedan plus AMC Concord DL and Limited two-door sedans
  • VAM Camioneta American Automática (1977-1978) U.S. equivalent - AMC Hornet DL wagon and AMC Concord DL wagon, both with automatic transmission
  • VAM Camioneta American DL (1979-1983) U.S. equivalent - AMC Concord DL and Limited wagons
  • VAM American 06/S (1979) U.S. equivalent AMC Concord two-door sedan, high-performance limited edition
  • VAM American ECD (1980-1982) U.S. equivalent - AMC Concord DL and Limited four-door sedans
  • VAM Rally AMX (1980-1983) U.S. equivalent - AMC Spirit GT coupe, standard version
  • VAM Rally GT (1980-1981) U.S. equivalent - AMC Spirit GT coupe, high-performance version
  • VAM Rally SST (1981) U.S. equivalent - AMC Spirit Limited coupe
  • VAM Lerma (1981-1982)
  • VAM Jeep Wagoneer (1972-1983) U.S. equivalent - AMC Jeep Wagoneer
  • Renault/VAM Jeep Grand Wagoneer from 1984 through 1986 (U.S. equivalent - Jeep Grand Wagoneer)

4.0

The 242 cu in (4 L) engine was developed by AMC in just 26 months using many off the shelf components while featuring, among others, additional strength, improved combustion chamber, port setup, and cam profile. The total weight of the new engine was 483 pounds (219.1 kg), only one pound more than the 258 six despite its heavier components and parts. For example, the cast aluminum valve cover featured 15 bolts, the industry's most, to achieve a positive seal.

The new engine was introduced in 1986 for the 1987 model year was a further evolution of AMC's 258 six. It had the same 3.895 in (98.9 mm) bore as the 258 with a shorter 3.414 in (86.7 mm) stroke giving it a displacement of 241.6 cu in (3,959 cc).

The 4.0 is one of AMC's best-known engines. It was one of four AMC engines kept in production when Chrysler bought AMC in 1987. Chrysler engineers continued to refine the engine to reduce noise, vibration, and harshness. The last in the line of the AMC inline sixes, the 4.0 is regarded as one of the best Chrysler 4x4 off-road engines. A Motor Trend long-term test of a 1997 Cherokee XJ noted "this long-lived OHV powerplant has a reputation for getting people where they need to go" as well as "much love expressed by owners for the torquey 4.0-liter/190-horsepower inline six." The engine is known for longevity, and can sometimes go more than 300,000 miles (482,803 km) without rebuilding. There are many aftermarket parts available.

When introduced, the block-mounted oil filter check valve was eliminated on the 4.0 (along with the 2.5) when AMC engineers standardized their oil filters. The pre-1987 engines had an oil filter adapter with 3/4 and 13/16 threads (which used a GM oil filter common to Buick, Oldsmobile, Pontiac, and Cadillac V8 engines) while the 1987-06 engines were originally fitted with a 20 mm metric thread filter (later revised in 1991 for the common 3/4 threaded Mopar and Ford V8 oil filter).

The first 4.0 engines in 1987 had a RENIX (Renault/Bendix) engine management system considered quite advanced for their time. A knock sensor allowed the ECU to control spark advance in response to fuel octane and engine load. Unfortunately, there are few scan tools capable of interfacing with the system to pull diagnostics codes. RENIX systems also have no permanent memory for diagnostics codes thus making the diagnosis of intermittent problems more difficult.

The 1987 RENIX 4.0 made 173 hp (129 kW; 175 PS) and 220 lb·ft (300 N·m). In 1988, the 4.0 received higher flowing fuel injectors, raising output to 177 hp (132 kW; 179 PS) and 224 lb·ft (304 N·m)—more power than some configurations of the Ford 302, Chevrolet 305, and Chrysler 318 8-cylinder engines, and more than any of the Japanese 6-cylinder truck engines, but with comparable or superior fuel economy.

In 1991, a Chrysler fuel injection system replaced the RENIX system, and the intake ports were raised approximately .125 in (3.2 mm) for a better entry radius. Chrysler also enlarged the throttle body and redesigned the intake and exhaust manifolds for more efficiency, and the fuel injectors were replaced with higher flow units. Camshaft timing was also changed. The net result was an engine that made 190 hp (142 kW; 193 PS) and 225 lb·ft (305 N·m). Badging on most Jeeps equipped with this engine read "4.0 Litre HIGH OUTPUT." The new cam profile combined with altered computer programming eliminated the need for an EGR valve and knock sensor, but made the engine more sensitive to alterations, especially where emissions are concerned.

Small changes were made to the cylinder head for the 1995 model year. In 1996, the engine block was redesigned for greater strength. The new block had more webbing and a stud girdle for added rigidity of the crankshaft main bearings. Engines installed in 1999 Grand Cherokees carried the "PowerTech" name that had been used intermittently in prior years and on other Chrysler truck and SUV engines. The name was subsequently passed on to 4.0s in the other Jeep models that used the engine, the Cherokee and Wrangler. The cylinder head was again changed for the 2000 model year to a more emissions-friendly design. This head was designated as "0331" in the casting number. Early 0331 heads are prone to cracking, causing coolant to contaminate the oil, which can lead to catastrophic engine failure. The head cracks in the center between #3 and #4 cylinders. The crack is usually discernible with the valve cover removed as a "milky" tan line. This condition is usually discovered before catastrophic engine failure, but can lead there if not corrected in a timely manner. The casting was fixed in mid to late 2001, but the same casting number was retained. The "fixed" heads have "TUPY" cast in the center where the cracks used to occur.Also new for the 2000 model year, was the distributorless, coil on plug ignition system Option code: ERH.

Output:

  • 1987-90: 177 hp (132 kW; 179 PS) at 4500 rpm and 224 lb·ft (304 N·m) at 2500 rpm
  • 1991-95: 190 hp (142 kW; 193 PS) at 4750 rpm and 225 lb·ft (305 N·m) at 4000 rpm
  • 1996-01: 190 hp (142 kW; 193 PS) at 4600 rpm and 225 lb·ft (305 N·m) at 3000 rpm
  • 2001-06: 190 hp (142 kW; 193 PS) at 4600 rpm and 235 lb·ft (319 N·m) at 3200 rpm

The 4.0 engine was discontinued at the end of the 2006 model year, replaced in the redesigned 2007 JK Jeep Wrangler by Chrysler's 3.8 L OHV V6, which originated in the company's minivans. The 4.0 engine was also made in China, where a slightly modified version of the XJ Jeep Cherokee with 2.5 and 4.0 engines were produced alongside the Chinese-produced WJ Grand Cherokee since 2006.

This engine was used in the following vehicles:

  • 1987–2001 Jeep Cherokee
  • 1993–2004 Jeep Grand Cherokee
  • 1987–1990 Jeep Wagoneer
  • 1987–1992 Jeep Comanche
  • 1991–2006 Jeep Wrangler

Connecting Rod lengths

1964-1970:

  • 199 CID (3.3 L) - 6.125 in (155.6 mm)
  • 232 CID (3.8 L) - 5.875 in (149.2 mm)
  • 252 CID (4.1 L) - 5.875 in (149.2 mm)

1971–2006:

  • 232 CID (3.8 L) - 6.125 in (155.6 mm)
  • 242 CID (4.0 L) - 6.125 in (155.6 mm)
  • 258 CID (4.2 L) - 5.875 in (149.2 mm)
  • 282 CID (4.6 L) - 5.875 in (149.2 mm)
  • The displacement differs between 1990 and 1995 and 1996–2006 4.0L engines by 2 cubic inches. Both had a bore of 3.88 in (99 mm), while the stroke decreased slightly from 3.44 inches (87.38 mm) on the earlier engine to 3.41 inches (86.61 mm) on 1996 and later engines. The displacement of both engines still rounds to 4.0 litres (3999.83 cc v. 3964.95 cc). The small stroke change (0.03"/0.77mm) was accomplished by moving the piston pin and changing the crankshaft stroke, rods are the same.

The deck height of the AMC six cylinder block was increased by 0.125 inches (3.18 mm) (half the rod length difference) in 1971 to allow for the longer stroke required for the 258. Only two deck heights. Tall deck is 9.528-9.534". Short should be 9.278-9.284". Tall is from a 74-76 AMC factory service manuals, prior to 1974 deck height was not printed. Deck height changed slightly over the years 1977-1982 service manuals state 9.487-9.493", the 1993 Jeep factory manual states 9.429-9.435". Deck heights may have changed to accommodate slightly different compression ratios over the years.

The 1971 and older blocks use a "small" bell housing bolt pattern that is exclusive to AMC and small Nash sixes. In 1972 the bell housing bolt pattern was changed to match the AMC V8's - its final use was in 2006 when the 4.0 was phased out. Four bolts on the cylinder block are matched to the transmission bellhousing where an adapter plate serves both as a dust cover - two additional bolt holes on the transmission bellhousing used on the AMC V8 are used to secure the dust cover. The 1971 258 uses the "small" pattern, the only year 258 to do so.

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  3. Maintenance Guide
  4. Engines Makes
  5. AMC Engines