Design
The leading Land Speed Record cars of the period had taken two approaches to obtaining power; using either the latest and most sophisticated aero-engines available or combining multiple engines. Thunderbolt used both techniques to produce an unprecedentedly powerful car. In its day, terms like "leviathan" and "behemoth" were commonly used to describe the 7-ton car, over twice the weight of its competitors.
The engines were a pair of Rolls-Royce R-type V-12 aero engines, as previously used singly in Malcolm Campbell's Blue Bird of 1933. In fact, one of Eyston's spare engines for the record attempts was on loan from Campbell. There were so few of these engines built (around 20) that many of them had illustrious careers over several different records. One of the Thunderbolt's had already powered the Schneider Trophy winner. Each engine was of 36.5 litres capacity, supercharged, and had an individual output power of 2,350 bhp (1,752 kW; 2,383 PS). Handling all this power through a single driven axle required great innovation in metallurgy and in manufacturing the geartrain, as well as water-cooling the completed transmission.
The chassis and bodyshell were built at the Bean works in Tipton. There were three axles and eight tyres. The two leading axles steered and were of varying track, so that each tyre ran on a clean surface rather than following a rut. The driven rear axle used twin tyres to reduce the load on them, a technique already used by Bluebird. Separate panels of polished silver Birmabright, a new aluminium alloy, clad the chassis. The body never had the aerodynamic refinement of the Railton Special and was distinctly blocky in appearance. At the rear was a large triangular tailfin, flanked by a pair of hydraulically activated air brakes.
Design changes
When first built there was a large eight-sided cooling air intake at the front, replaced by a smaller oval intake for the 1938 season. Another improvement for this second attempt was to paint a matt black arrow onto the side of the car. During the first attempts, the new photo-electric timing equipment had failed to detect the polished aluminium car body against the brilliant white salt.
For the 1939 attempts, the streamlining was increased further. Cooling was now by a tank of melting ice rather than a radiator (as used first by Golden Arrow). A rounded nose now filled the previous radiator air intake and the stabilising fin was removed, all leading to an appearance more like Cobb's Railton.