How to do a Car Plug Service 

Removal, Inspection and Refit

Spark plugs are among the most vital parts of the ignition system. Their condition and adjustment affect both performance and economy. Although they look simple in construction they are designedluned to work in direct contact with the extreme temperatures  and pressures inside the engine's combustion chambers

The constant passage of high voltage electrical energy across the gap between the two electrodes gradually erodes away the metal and so the gap enlarges. So you should clean the plugs and adjust the gaps every 5,000miles (8,000km). Standard spark plugs must be changed every 10,000 miles though the new, platinum cored types have a longer life.

1. Car plug socket types For Maintainance

You must have a plug spanner to unscrew  the spark  plugs from the cylinder head  Most plugs need a 14 mm spanner  but a few cars. such  as some Vauxhalls and Peugeots. need  a 10 mm plug spanner  check what sIze you have before  buying a plug spanner.  Most car makers Include one In  the toot kit  but special  plug  spanners can  be bought (fig 1) the best ones have a rubber Insert to gnp and protect the ceramic plug body On  some l  cars access to one spark plug is extremely difficult because one end  of  the  engine is buned under a bulkhead or some other components. To reach this plug you  Will need a plug spanner made specifically  for your own car. unless you have  a comprhensive  socket  set These incude  plug sockets,  a universal joint and a extension  bar,which shoud allow you to cope with anything.You can buy a combined set of feeler gauges With a gapping cheaply from most accessory shops (fig 2) You may have a set of long feeler gauges but these donot have a lever

2. Car Plug Feeler Gauge and Adjuster tool

notch for adjusting  the plug gap Each feeler  gauge has its thickness marked  on the top. lf necessary, use two of the gauges  together  to make up the thickness specified, If your feeler gauges do not have a gapping  tool included, a small  screwdriver will do the Job instead . A long-bustled paint brush is also useful to clean away loose dirt around  the plug seat.

Before pulling off the plug connector caps, label each plug's high tension  lead  with its cylinder number so that it can be  replaced correctly. Then pull off the plug caps always pull the cap itself, not the plug leads. Push the plug spanner firmly on to the first plug and unscrew it about four turns Use the paint Brush to clean out any. dirt or flakes of corrosion  from around the plug hole to prevent them from falling inside  the cylinder  when toe plug  is out. Some cars have a particularly deep plug recess where a brush will not go - either blow out the dirt or use a vacuum cleaner to remove it. Unscrew the plug completely  and repeat

The procedure for all the other plugs bearin mind that if the engine is still hot, the plugs will be too. Do not use too much force if you have a stubborn spark plug. an extension  steel handle of the plug spanner to get more leverage. If this does  not work, take the car to a service garage which will the lools and experience to do the Job.Garages  can repair damaged  plug hole with a spring like steel insert essential if the plug has been cross threaded into cylinder head . look at the colour  and condition of the tip of each spark plug if the engine is well tuned all the plugs should be the same.

3. Car plug colour	4. Car plug worn

light biscuity brown colour (fig 3).  Plugs of a significantly different appearance are a sign of a problem needing further investigation You may have a leak between the inlet manifold and the head or a burnt valve.

Marked rounding of the centre electrode together with pitting of the side electrode (fig 4) means that the plug should be discarded. it is not a good idear to renew just one plug -  always fit a whole new set.

Badly  blackened spark plugs or those with hard deposits can be  cleaned by grit  blasting never use a wire brush on the tip of the plug because the bristles can leave conductive tracks of metal across the centre  electrode  insulator. Some garages will grit  blast plugs for a small charge but compare  their charge with the cost of new plugs before you go ahead because the slaving may be insignificant. There is also a DIY plug cleaner that works in the same  way  as the professional machine. You can clean off any soft, dusty deposits with a tooth- brush.  A wire brush can be used to remove any dirt from the screw threads of the plug (fig 5). Wipe  off any dust or oil on the ceramic insulator body.

5. Clean Car Plug with brush

Next,  use the contact file to clean the tip of the  central electrode  and the inside face of the side electrode. If the file will not fit between the electrodes, use the lever notch on the gapping  tool to bend back the side electrode slightly  File the surfaces of the electrodes  until they are clean and flat be careful to keep the file level while you are using it.

Most cars have a plug  gap  of about 0.025in  In (0.6-0.7 mm). but the gap recommended  for your car should be given in your manual pick the feeler gauge of the correct thickness and use it to measure the gap between the electrodes the feeler gauge shold be a tlight sliding fit with out any slop at all once its fitted between the electrodes

You can  adjust the gap by bending the side electrode  (fig 6). If the gap is too narrow. bend back the side electrode  with the lever notch on the gapping tool. If the gap is' too wide tap the side  electrode with the lever notch ont the gapping tool if the gap is to wide tap the side electrode gently with  a spanner so that it moves closer to the central electrode. Always check that new spark plugs have the right gap.

6. Car Plug Adjustment

A Light smear of grahited grease on the plug threads (fig 7) will make them easier to screw In and help to prevent them seizing up.

.

7. Car Plug Grease

  However plugs which are to greasy can cause bad running so give the insulators a final wipe before you screw them in (fig 8) Screw the plug into the hole by hand for at least the first four turns so that there can be no of cross-threading.

8. Clean Plug Before Replacing in car

Plugs should  nevert be over-tightened  they must-only be screwed down  hard  enough to make  a good gas seal then if the plug has  if the plug  has a metal compression gasket, screw it down by a further quarter  of a turn .if the plug ha a taper  seat, screw it down  by only one sixteenth of a turn.

Before you reconnect the plug leads,note the type of terminal connection  on the  top of the plug, There are two types, Some   plug caps push home directly on to the thin screw thread which protrudes from the cerannc insulatator while others fit over a much thicker adapter which screws on to the plug termminal  (fig 9) Depending on  which  type  of lead connector  you have,  you may have either to remove or to screw on this collar. Push the plug caps firmly home over the plug-top terminals. Make sure you have the plug leads on the right plug by checking  that the labels off the leads are in order. Finally, check your work by runmng the engine and make sure that it idles smoothly without any of the lumpiness that would suggest that one cylinder is not firing.

9. Car Plug Srew On cap